Alpha, an Inductotherm Group global brand of equipment built by Thermatool Corp., continues its legacy of excellence and innovation in the tube and pipe industry. With over 70 years of experience in manufacturing high-quality shearing and cut-to-length equipment, Alpha has earned a global reputation for reliable, durable solutions that help customers meet the most demanding production requirements. Backed by a long history of engineering expertise and customer-driven innovation, Alpha remains committed to delivering cutting-edge technology and performance-driven equipment.
Alpha’s latest achievement reaffirms this commitment with the introduction of the new Alpha Ultra Performance High-Speed Flying Shear—the fastest of its kind in the world. Designed for precision, speed, and long-term reliability, this newly engineered shear reaches speeds of up to 1100 feet per minute (FPM) and 110 cuts per minute (CPM). This breakthrough in cutting speed sets a new global benchmark, reinforcing Alpha’s leadership in the high-performance shearing segment.
At the core of this new shear is a state-of-the-art control system that ensures seamless operation, delivering optimal performance even under the most demanding production cycles. The newly designed machine incorporates a lightweight, continuously oiled Dieset, reducing friction and extending component life.
A key benefit that further enhances performance and reliability is the elimination of several key components such as the clutch, flywheel, and hydraulic unit—resulting in a cleaner, more efficient, and lower-maintenance system. Additionally, the newly integrated clamping system helps reduce stress on internal components, contributing to smoother operation and extended equipment life. To safeguard the system during overload conditions, Alpha has integrated its patented overload mechanism, a proven technology that prevents costly damage while maintaining machine uptime. A computer-monitored press lubrication system ensures consistent and efficient lubrication. Critical components—including the crank, gears, and bearings—are kept in peak condition through a circulating pump and filtration system, enabling extended intervals between maintenance cycles.
In terms of mechanical innovation, the shear boasts a completely re-engineered rack and pinion design. The improvements provide better torque transmission and enhanced teeth contact, which leads to significantly higher efficiency. The new design also reduces axial backlash, delivering smoother and more precise cutting motion. These upgrades are further supported by the integration of a fully instrumented system with temperature sensors, allowing for predictive maintenance that minimizes unplanned downtime.
Adding to its advanced capabilities, the machine includes a servo-driven ram with complete position and speed control, offering unmatched accuracy and control over the shearing process.
With this groundbreaking launch, Alpha not only reinforces its position at the forefront of shearing technology but also redefines what’s possible in high-speed tube and pipe cutting. Customers can now achieve greater productivity, improved cut quality, and lower maintenance—all with the trusted reliability of the Alpha brand.
For more information about Alpha and the new Ultra Performance High-Speed Flying Shear, contact
Thermatool Corp. at
