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AMADA announces 6, 9, and 12kW fiber laser cutting systems

February 17, 2022 - AMADA’s REGIUS Series ensures continuous ultra-high-speed processing by leveraging the combined assets of the world’s fastest 3-axis linear drive system and numerous autonomous features. The linear drive generates 5g’s of acceleration and reaches traverse speeds of 13,300 inches per minute. As the newest addition of AMADA’s linear-driven laser cutting systems, REGIUS reduces the time required to process complex nests by 15% compared to previous models.

Laser Integration System (LIS)

AMADA’s industry-leading engineering provides fabricators with an invaluable competitive edge. The 6, 9, and 12kW REGIUS Series reflects this by utilizing LIS, which incorporates several features that reduce setup time and maximize quality. By autonomously monitoring for nozzle condition, pierce penetration, tip-ups, and debris on the protection glass, REGIUS can seamlessly navigate around production issues and avoid disruptions in laser processing. Thanks to the automated capabilities of LIS, REGIUS can monitor both its operation and the cutting process — and adjust machine and process parameters with minimal operator input. This gives the system an exceptionally high level of manufacturing efficiency even if an operator lacks experience.

AMADA has once again raised the bar for laser cutting quality through the innovative features of LIS — including i-Nozzle Checker, i-Process Monitor, i-Optics Sensor, i-Camera Assist, and Automatic Collision Recovery. These intelligent functions also greatly simplify machine operation. Much of what used to depend on the operator’s knowledge and experience when using conventional laser cutting systems is done automatically by REGIUS.

i-Nozzle Checker

Continual nozzle inspections are essential for avoiding processing defects. Precise assess-ment is made possible via the i-Nozzle Checker. This feature regularly inspects nozzles for their position, centering, shape, and diameter. If damage is detected, the nozzle is replaced automatically.

i-Process Monitor

Beam and cutting conditions are analyzed via i-Process Monitor to ensure these process parameters are optimally configured.

i-Optics Sensor

A sensor installed inside the lens holder regularly monitors the condition of the protection glass. By automatically detecting debris on the protection glass, the i-Optics sensor helps to reduce processing defects.

i-Camera Assist System

A camera installed inside the safety enclosure works in tandem with the AMNC 3i control to efficiently process remnant materials. The i-Camera System measures the position of the sheet, adjusts the origin point, and records residual sheet values. Parts the operator plans to process are displayed on the AMNC 3i control and can be easily moved, rotated, and placed to achieve on-screen nesting. Touchscreen simplicity enables operators to correctly position and then cut parts on remnant materials safely and quickly.

Automatic Collision Recovery

To reduce the risk of damage during high-speed cutting, the laser head tilts if a collision with
a tip-up occurs. After a collision, the nozzle will automatically be replaced and cutting will immediately resume at the next NC coordinate — greatly reducing cycle time.

REGIUS Utilizes AMADA’s ENSIS Technology

ENSIS technology enables continuous processing of thin materials and thick plate without a cutting lens change or manual setup. This is made possible by a highly-innovative resonator that automatically changes the beam mode to accommodate whatever material and thickness are being processed. The latest advancement of ENSIS technology includes the addition of an advanced Collimation System that controls beam diameter and beam configuration. The ability to provide infinite mode and diameter control combinations is an industry first, ensuring unprecedented productivity.

AMNC 3iEx Control

With an upgraded processor, the AMNC 3iEx is the fastest AMADA control available. Featuring an easy-to-navigate graphical interface and a high-speed processor, AMNC 3iEx controls make it easy for operators of all skill levels to get up to speed. A large 21.5" touchscreen allows users to clearly see important information and quickly load programs based on their filename. The large screen also ensures that editing of shopfloor programming can be achieved efficiently.

In summary, intelligent features and functions are integrated into the REGIUS 3015 AJ to enable continual self-monitoring. As a result, this innovative laser cutting system automatically adjusts machine and process parameters according to the needs of the current cutting operation. Autonomous features enable REGIUS to achieve maximum productivity and cost-effective processing while simplifying machine operation and optimizing utilization.

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ATI Industrial Automation LVD Strippit Hougen Manufacturing

WATERJET

Lissmac Corp. Scotchman Industries Inc.

SAWING

Barton International
Osborn Trilogy Machinery Inc. Behringer Saws Inc. Jet Edge Waterjet Systems
SuperMax Tools

METAL FORMING

Cosen Saws Omax Corp.
Timesavers FAGOR Arrasate USA Inc. DoALL Sawing

WELDING

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MetalForming Inc. HE&M Saw American Weldquip
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Savage Saws Strong Hand Tools
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