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Welding

Within reach

By Gretchen Salois

Above: The Manipulator from BuildPRO gives welders the ability to quickly rotate and tilt their fixtured workpiece to an ideal position for welding.

Students maneuver difficult joints with easy repositioning

April 2021 - A seasoned welder, artist and welding educator, Sean Flottmann volunteered at the American Welding Academy to reach out to students about a possible career in welding. “I volunteered at open houses and held demonstrations at different schools and other locations,” Flottmann says. After months of volunteering, Flottmann officially joined the American Welding Academy full-time.

Flottmann wanted to leave his day job as a full-time welder in order to work with students and gain time to work on his own welding projects. “Volunteering allowed me to segue into my role as a student outreach coordinator,” he says. “I no longer had to weld eight to 10 hours a day for a fab shop only to come home and try to fit in my own artistic welding projects well into the night. Now I am able to teach welding and not spread myself too thin.”

His experience includes working with various types of equipment, including welding manipulators. “I realized that the Strong Hand Tools Manipulator I used at my old job was perfectly suited for teaching,” Flottmann says. “I have a Rhino Cart  (3 ft. by 4 ft.) and I am able to use the Manipulator as a standalone table or with a table I already have.

“The Manipulator’s machine holes are all the same size so it’s easy to swap out tooling between it and my table,” he continues. “The Manipulator in conjunction with my Rhino Cart can easily span the 18 ft. distance [in my shop] without all the clutter of a typical table in the way.”

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AWA welding student Lorna Seders practicing for a destructive bend test.

Center of gravity

Introduced this year, Strong Hand Tools’ Manipulator uses two rotating axes and one tilting axis to position a welder’s work. It is best to position the workpiece’s center of gravity in line with two rotating axes to achieve low resistance repositioning, according to the company. A spring-loaded carbon brush grounds the rotating plate to a stationary grounding point. There is a 15-degree fine adjustment tilt axis, and the manipulator has three locking positions ranging from 0 to 30 degrees on both sides. Two large handles allow users to easily adjust the rotary axis. Two casters located at the bottom allow the user to reposition the manipulator as needed.

The Manipulator combines an eight-sided 20-in.-by-20-in. fixturing table attached to a flexible articulating arm that locks in place at the desired position. “We mounted all this into a small rolling platform for easy mobility,” says Joel Chinchilla, marketing manager at Strong Hand Tools. “The fixturing table elements are all TM system-compatible, which means you can use any of our wide range of BuildPro clamps and fixturing components currently available.

“This combination provides a new level of control to lock a workpiece in place at any position and angle,” he continues, “providing unparalleled comfort and control.”

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AWA student Cole Batts working on his stainless steel consistency.

In class, Flottmann says students are able to use cubby holes to store different Z-blocks, clamps and other welding consumables. “The Manipulator stands in a fixed location in the corner, and when you need to move it, it’s easy to adjust,” Flottmann says. “What I like best about it is that you can make adjustments to be as comfortable as possible. Whether using it as a student or in a teaching situation, we can adjust this table to reach whatever joint we need to weld.”

Welders come in all shapes and sizes, and the table is adjustable to meet each individual’s needs. “We’ve got a 17-year-old, 5-ft. 7-in. student using it for one session followed by a 275-lb., 6-ft. 7-in. student the next,” Flottmann says. “It’s nice to have the kind of flexibility as a catch-all for a wide range of students.”

Strong Hand Tools also released an updated version of Magtab HD. “Welders know heat is a terrible enemy of magnets,” Chinchilla says. “However, sometimes we can’t avoid exposing our tools to heat. We redesigned our new Magtab HD so that now all magnets are replaceable.

“There is no need to toss your old tool and buy a new one if any of the magnets lose magnetism due to excessive heat,” he continues. “Now, users can replace only the broken magnets.” The new design also replaced the wing nut that locks the tab into place with a larger threaded knob. The change enables the user to more comfortably lock the tab into place.

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Strong Hand Tools listens to customer feedback and incorporates it into its ever-evolving designs. The company’s Rhino Cart offers users mobility while serving as a heavy-duty fixturing tabletop. “You can also use all of our BuildPro TM system clamps and components with the Rhino Cart,” Chinchilla says. “We also offer several kits such as a tube notcher and vise mount adapters that expand the cart’s capabilities and functionality.”

Chinchilla says there are new products in the pipeline for later in 2021. “We’re going to be offering new heavy-duty welding tables from our Pro28 line,” he says. “The tables will be offered in both metric and imperial measurement configurations.” Strong Hand Tools also plans on releasing a new set of multipurpose pliers soon.

By learning with a Manipulator, Flottmann says students are taught lessons they will carry with them into the field. “Even if they don’t have one at their job after school, they’ve learned the value of having the right tools at hand while welding,” he says. “The right tools change everything. I personally know what it’s like to be given leftovers to use. Students can immediately see the difference between having the right tools at hand versus given tools not ideal to the setting.”  FFJ

Sources

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Company Profiles

AIR FILTRATION

HYDRAULIC PRESSES

NESTING SOFTWARE

SERVICE CENTERS

Camfil APC - Equipment Beckwood Press Co. Metamation Inc. Admiral Steel
Camfil APC - Replacement Filters Triform

PLASMA TECHNOLOGY

Alliance Steel
Donaldson Company Inc.

LASER TECHNOLOGY

Messer Cutting Systems Inc.

SOFTWARE

BENDING/FOLDING

AMADA AMERICA, INC.

PLATE

Enmark Systems Inc.
MetalForming Inc. Mazak Optonics Corp. Peddinghaus Lantek Systems Inc.
RAS Systems LLC MC Machinery Systems Inc.

PLATE & ANGLE ROLLS

SigmaTEK Systems LLC

BEVELING

Murata Machinery, USA, Inc. Davi Inc. Striker Systems
Steelmax Tools LLC TRUMPF Inc.

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Mate Precision Tooling AIDA-America Corp.
Bradbury Group MTS Sensors Rolleri USA

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Burghardt + Schmidt Group

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Alliance Steel
Butech Bliss Fehr Warehouse Solutions Inc. AMADA AMERICA, INC.

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Red Bud Industries UFP Industrial Automec Inc. BLM Group
Tishken

MEASUREMENT & QUALITY CONTROL

MC Machinery Systems Inc. Prudential Stainless & Alloys

CONVEYOR SYSTEMS

Advanced Gauging Technologies SafanDarley

WATERJET

Mayfran International

METAL FABRICATION MACHINERY

PUNCHING

Barton International

DEBURRING/FINISHING

Cincinnati Inc. Hougen Manufacturing Flow International Corporation
ATI Industrial Automation LVD Strippit

SAWING

Jet Edge Waterjet Systems
Lissmac Corp. Scotchman Industries Inc. Behringer Saws Inc.

WELDING

Osborn Trilogy Machinery Inc. DoALL Sawing American Weldquip
SuperMax Tools

METAL FORMING

HE&M Saw Strong Hand Tools
Timesavers FAGOR Arrasate USA Inc. Savage Saws T. J. Snow Company

 

MetalForming Inc.

 

 

 

MICROFINISHING TOOLS

 

 

 

Titan Tool Supply Inc.

 

 


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