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Laser blanking lines exceed expectations

December 18, 2017 - Laser blanking lines don't require dies, but can't match the productivity of conventional blanking lines: This commonly held assumption has now been proven false based on real production data collected by a Schuler customer. Over the course of the first year in production, Schuler's newly developed systems outperformed the contractually agreed upon yields by 20 to 100 percent, depending on the specific part produced. This means that, in some cases, output was double the contracted amount.

A single shift was all it took to produce over 8,500 outer body blanks, and there is still room to increase that figure furthermore. It's enough to supply a Schuler servo press line with a production capacity of 18 strokes per minute. Particularly where sensitive surfaces like those found on aluminum blanks are involved, the laser blanking line provides nearly the same output as a conventional die-based press blanking line.

Cutting edges with increased quality and less burr

Another benefit is that since the blanking shape can be changed at the push of a button, customers save money by eliminating the costs of purchasing, storing, maintaining and repairing expensive dies and the work required to equip their machines. The laser blanking technique also provides higher-quality blank edges. Aside from these advantages, the first year of production showed a significant reduction of contamination caused by detached burrs (flitter) accumulating in the forming die.

A number of laser blanking lines featuring DynamicFlow Technology are already in use in the automotive industry. Customers have been impressed by the ability to save material (thanks in part to flexible nesting), and by the fact that costly building foundation work is no longer necessary. One high-end OEM recently placed an order for another line from Schuler.

 

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AIR FILTRATION

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Camfil APC - Equipment Trilogy Machinery Inc. Metamation Inc. Admiral Steel
Camfil APC - Replacement Filters

LASER TECHNOLOGY

PLASMA TECHNOLOGY

Alliance Steel
Donaldson Company Inc. AMADA AMERICA, INC. Messer Cutting Systems Inc.

SOFTWARE

BENDING/FOLDING

Mazak Optonics Corp.

PLATE

Enmark Systems Inc.
MetalForming Inc. MC Machinery Systems Inc. Peddinghaus Lantek Systems Inc.
RAS Systems LLC Murata Machinery, USA, Inc.

PLATE & ANGLE ROLLS

SecturaSOFT

BEVELING

TRUMPF Inc. Davi Inc. SigmaTEK Systems LLC
Steelmax Tools LLC

LINEAR POSITION SENSORS

Trilogy Machinery Inc. Striker Systems

COIL PROCESSING

MTS Sensors

PRESS BRAKE TOOLING

STAMPING/PRESSES

Bradbury Group

MATERIAL HANDLING

Mate Precision Tooling AIDA-America Corp.
Burghardt + Schmidt Group Fehr Warehouse Solutions Inc. Rolleri USA

STEEL

Butech Bliss UFP Industrial

PRESS BRAKES

Alliance Steel
Red Bud Industries

MEASUREMENT & QUALITY CONTROL

AMADA AMERICA, INC.

TUBE & PIPE

Tishken Advanced Gauging Technologies Automec Inc. BLM Group

CONVEYOR SYSTEMS

METAL FABRICATION MACHINERY

MC Machinery Systems Inc. Prudential Stainless & Alloys
Mayfran International Cincinnati Inc. SafanDarley

WATERJET

DEBURRING/FINISHING

LVD Strippit

PUNCHING

Barton International
ATI Industrial Automation Scotchman Industries Inc. Hougen Manufacturing Flow International Corporation
Lissmac Corp. Trilogy Machinery Inc.

SAWING

Jet Edge Waterjet Systems
Osborn

METAL FORMING

Behringer Saws Inc. Omax Corp.
SuperMax Tools FAGOR Arrasate USA Inc. Cosen Saws

WELDING

Timesavers MetalForming Inc. DoALL Sawing American Weldquip

HYDRAULIC PRESSES

MICROFINISHING TOOLS

HE&M Saw Strong Hand Tools
Beckwood Press Co. Titan Tool Supply Inc. Savage Saws T. J. Snow Company
Triform

 

 

 


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